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WF-1.1/350DG Electric Fixed Compressor

Date:2020-06-15  Click:332   Share to:


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    I、 Main Technical Parameters of the Compressor 

    1、Medium composition: air

    2、Compressor model: WF-1.1/350DG electric fixed air compressor

    3、Structure: W type, air-cooled

    4Compression level: Five levels of compression

    5

     

    Level of the cylinder diameter

    unit: mm

    First level

    115*2

    Second level

    100

    Third level

    60

    Fourth level

    35

    Fifth level

    20

    6、Nominal volume flow (m³/min): 1.1

    7、Inspiratory pressure: Mpa (G): Atmospheric pressure

    8、Exhaust pressure: Mpa (G): 35.0

    9、Suction temperature (°C)≤ 40

    10、Gas transportation temperature (°C)180

    11、Compressor speed (r/min): 740

    12、Transmission mode: Coupling direct connection

    13、Control mode: Automatic unloading at pressure, over-pressure alarm shutdown, electronic automatic sewage discharge.

    14、Lubrication method: Splash lubrication

    15、Installation method: Electric fixed type

    16、Lubricant consumption: 90g / h

    17、Noise dB(A): 90

    18、Equipped with power: Y250M-8 30KW/740 rpm

    19、Itinerary: 127mm

    20、Shape dimensions (length × width × height) mm: about 2370 × 1500 × 1300

    21、Weight kg: about 2000

    Ⅱ、Main Part of the Compressor

    1、Performance guarantee: The power deviation of the compressor shaft is not more than +3%; Displacement: The exhaust pressure index should comply with relevant national regulations.

    2、Compressor and component design life: compressor design life is not less than 30 years;

    Consumables

    life

    Piston Ring

    4000 hours

    Valve Plate

    5000 hours

    Connecting Rod

    8000 hours

    Piston

    8000 hours

    Crankshaft

    30000 hours

    3、Quality shelf life: According to national regulations, “three guarantees” equipment should be installed or commissioned within 12 months or 18 months after delivery, whichever comes first.

    Ⅵ、Scope of Supply

    Equipment Supply Range:

       Compressor main engine, electric motor, electrical cabinet, cooler, gas pipeline components, instrument panel components, sewage pipeline components, instrument pipeline components, random fittings, professional tools, chassis components, safety valves at various levels, check valves.

    Supplemental material:

       Instructions for use, certificate of conformity, packing list, operating instructions, circuit diagram.

     

    1、Crankcase components

       The side of the crankshaft has a side cover and an oil sight window for dis-assembly and inspection. The front section has a bearing seat and a front bearing cap at the power coupling end, and the fan bracket on the upper part of the rear bearing cap supports the fan component, and the upper part is cast with a cylinder support plane. The top is equipped with a respirator, and a special compressor oil is contained in the bottom of the crankcase.

    2、Crankshaft, connecting rod and components

        The crankshaft of the crankshaft is equipped with a connecting rod, the rolling bearing at both ends of the crankshaft, the large end of the crankshaft is connected with the elastic coupling, and the small end is equipped with a pulley near the bearing to drive the cooling fan to rotate. The lubrication of the crankshaft is the rod of the connecting rod. Splash to parts such as the crankshaft and piston pin for lubrication.

    3、Cylinder components

    The cylinders are arranged in a W shape with a total of six cylinders, two primary cylinders, two cylinders of two, three, four and five cylinders. One, two and three cylinders are made of castings, and four or five cylinders are made of steel. There are heat sinks on the outside of the components to increase the heat dissipation area. The cylinder heads are equipped with inlet and exhaust valve components, inlet and exhaust pressure cylinders, and inlet and outlet gland piston components.

    4、Piston components

    Five-stage compression, six pistons, the piston material is aluminum alloy and steel, and the piston is equipped with a piston ring.

    5、Suction and exhaust valve components

     The first-stage suction and exhaust valves are steel annular valves, and the second, third, fourth and fifth-stage inlet and exhaust valves are combined valves.

    6、 Cooler and fan components

       Two parts of the after-cooler and the cooling fan. It is mounted on the common base by the standing foot, the upper part of the cooler is equipped with a safety valve, the lower part is equipped with a drain valve, and the guide box and the protective cover are arranged toward the crankcase end, and an air-cooling cooling fan is arranged in the middle, and the fan bracket is used to drive the fan. The components are mounted on the crankcase and the fan pulley is rotated by the crankshaft pulley at the end of the crankcase.

    Ⅲ、Compressor Control System

    The instrument panel is equipped with a five-stage pressure gauge and a compressor oil temperature gauge.

    The compressor has a self-unloading function to the pressure.

    The compressor has an over-pressure automatic shutdown function.

    The exhaust pressure can be adjusted within the rated pressure according to the user's needs.

    Ⅳ、Technical Standards for Design and Manufacturing

    GB699

    High quality carbon structural steel  Technical conditions

    GB1031

    Surface roughness parameters and their values

    GB1173    

    Casting aluminum alloy technical conditions

    GB1184    

    Shape and position tolerances No tolerances

    GB1801    

    Tolerance and fit

    GB3077    

    Alloy structural steel technical conditions

    GB9438    

    Aluminum alloy technical conditions

    GB9439    

    Gray iron casting

    JB2230

    Reciprocating piston compressor

    JB2231     

    Reciprocating piston compressor cylinder diameter size

    JB/T6431

    Gray cast iron for positive displacement compressors

    JB/T6908

    Positive displacement compressors Technical conditions

    ZBJ72 016

    Ductile iron castings for positive displacement compressors

    ZBJ72 025

    Reciprocating compressor terminology

    GB7777    

    Mechanical Vibration Measurement and Evaluation of Reciprocating Piston Compressors

    GB151     

    Aluminum shell and tube heat ex-changer

    Ⅴ、Quality Assurance